Model:DECT0530A, DECT0560A, DECT05100A, DECT05200A, DECT05400A
Model:DECT0530A, DECT0560A, DECT05100A, DECT05200A, DECT05400A
Test items
1. Battery cycle life test.
2. Battery capacity test.
3. DCIR test.
4. Battery charge/discharge characteristics test.
5. Battery charge retention ability test.
6. Battery charge/discharge efficiency test.
7. Battery depth/constant-voltage discharge test.
8. Battery overcharge/over discharge capacity test.
9. Battery dynamic test.
10. Battery ramp discharge/pulse discharge test.
System characteristics
1. Save energy effectively by feeding discharging energy back to power system, with small energy heat produced.
2. Reliable, ultra-high precision testing with 0.05% accuracy and 5ms/time for sampling rate.
3. Independent channels with configurable parameter and condition setting for each individual channel.
4. With complete protection function system for input and output, hardware and software, reverse connection, reconnection when power on and etc.
5. No impact current when starting the channel. The CC-CV transition is perfectly done without voltage and current surge.
6. One computer controls for centralized management.
7. The DCIR test process can be set automatically as per default setting.
8. Modular design, and box design is convenient for maintenance.
9. Comprehensive data covering all aspects, and data uploads to MES system in real time.
Functional characteristics
1. The hardware part of the device is a modular design with one or more modules for each independent channel
2. The DC-DC conversion method is adopted for the device, which is different from the traditional linear power supply method. It generates less heat during test, which not only avoids the safety and stability problems of high-temperature but also saves power consumption.
3. The imported alloy material is used as current sampling device to ensure the small drift in full load output, which can effectively guarantee the stability of large current test and the reliability of full-scale and long-term operation accuracy.
4. The soft-start mode is adopted for the device current output, which avoids instantaneous output of large current surges to generate thermal shock on battery.
5. Device hardware control circuit uses current and voltage dual-loop control. The switching from constant current to constant-voltage is smooth without spike.
6. The device has a DC resistance test function, which can be used to detect battery consistency and battery with potential safety hazards.
Device parameters
S/N | Model | DECT0530A | DECT0560A | DECT05100A | DECT05200A | DECT05400A | |
1 | Quantity of main channels | 96CH/Cabinet | 16CH/Cabinet | 8CH/Cabinet | 4CH/Cabinet | 2CH/Cabinet | |
2 | Channel operation mode | Overall control/independent control | |||||
3 | Main channel cut-off conditions | Time, total voltage, total current, capacity, temperature, etc. | |||||
4 | Voltage | Channel measurement range | 0~5V | ||||
Minimum discharge voltage | 1.5V | ||||||
Accuracy | ± (0.03%RD+0.03%FS) | ||||||
Resolution | 0.1mV | ||||||
Current | Channel measurement range | ±30A | ±60A | ±100A | ±200A | ±400A | |
Minimum output current | 20mA | ||||||
Accuracy | ± (0.03%RD+0.03%FS) | ||||||
Resolution | 0.1mA | ||||||
Time | Resolution | 1s | |||||
Power | Output power | Single-channel consistent operating power as per below | |||||
150W | 300W | 500W | 1,000W | 2,000W | |||
Stability | ±0.1%FS | ||||||
5 | Communication method | RJ-45 | |||||
6 | Time interval | Minimum 20ms | |||||
7 | Voltage trigger | Voltage ≥1mV | |||||
8 | Current trigger | Current ≥1mA | |||||
9 | Dimension | 600 (Width) * 600 (Depth) * 1,800 (Height) mm | |||||
10 | Power distribution requirements | 380V/220V/50Hz Power: 18KW |
At present, a heating clamp is used to press the two sides of the battery during the production process of soft package batteries. The gas during the formation can be discharged into the airbag under the pressure, so that the electrolyte can be fully infiltrated and form a good SEI film during the formation of the battery cells.
Capacity-grading press equipmentHYNN press machine can complete the once-off crimping test for the entire battery panel and improve production efficiency. After the test is completed, it can automatically cut off the work step process, upload the test data and connect with the front and back processes seamlessly to realize data interaction.
OCV test equipment for pouch batteryHYNN OCV tester can automatically test for the open circuit voltage, AC internal resistance and shell cover insulation (the voltage between the positive electrode and shell) of the single cell in the battery tray. OCV testing is the essential process of battery manufacturing. Combining battery testing with battery tray for batch testing or single testing, it can reach to fast and reliable testing results. The production management and control system automatically calculates the K value according to the test data, and automatically completes the binding of the production data information, automatic saving and binding information. Data can be export through internet connection.
DCIR tester for pouch batteryThrough the integration of PC computer, PLC and hardware, HYNN DCIR tester can accurately measure the DC internal resistance and open circuit voltage, realizing the perfect combination with the automation. The DCIR tester can not only test for the important parameters of battery measurement, but also fulfill the development of industrial automation and technology.
Pouch battery classification machineHYNN battery level grading machine automatically scans barcode for the incoming battery, selecting and grading finished batteries according to some set rules. The user can set rules and numbers of levels for grading. Programming is proceed via data of battery manufacturing process. The formation management control system can automatically grade and upload grading results data according to data from former process. The grading machine can perfectly connect with the automatic logistics equipment and process equipment.